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MARTECH SUCCESS STORY
Martech's sales and management teams act in a planned, deliberate manner. We have the strategies for repeated successes!
 
OCTOBER 10, 2007 -  
One Bolt solves expensive situation for City of Langley
Highway 10 Langley Bypass, Langley, British Columbia
One Bolt
 
Scope of this project: remove a section of 300mm diameter ductile iron water line and construct a vertical offset underneath a concrete freshwater stream diversion. A a window of only 12 hours (8:00 pm to 8:00 am) was required to accommodate daily commuter traffic.

Original drawings specified a prefabricated steel offset costing $9,000. The City of Langley determined that they could achieve the same results with epoxy coated One Bolt restrained joint fittings for $6,500.

  1. 9:00 am – One Bolt vertical offset fabrication
    City of Langley public works crew assembles vertical offset at a location adjacent to the site in only a few hours using One Bolt 45° fittings. Fabrication savings = $3,000.
  2. 10:00 pm – Trasnport of One Bolt underbend
    Heavy machinery hoisted the 4.5 m long ductile iron preassembled One Bolt vertical offset to the site at Highway 10.
  3. 10:30 pm – Unexpected issue in the field requires quick solution
    The open excavation revealed a discrepancy between the design drawings and the actual installation depth of the watermain. The new offset must now be installed over the concrete diversion rather than under as originally intended. A prefabricated steel offset would have been scrap at this point! The site would have been closed up for a second installation scheduled at a later date with a new fabrication. With the One Bolt solution, the crew was able to dismantle the unit and quickly re-assemble to create a custom restrained joint solution right there in the field! The savings here alone could have easily been more than $20,000!
    One Bolt underbend
  4. 11:00 pm to 4:30 am – Concrete stream diversion
    The field adjustment required a change to the sequence of installation. The 300 mm offset assembly would now be installed after the concrete stream diversion was in place.
  5. 4:30 am – One Bolt overbend installation
    By this time, the Langley crew has now removed the section of ductile iron pipe and is commencing with installation of the just-assembled One Bolt vertical offset. The ability of the One Bolt connection to maintain a pressure seal at a 40° deflection angle is a welcome benefit. The One Bolt coupling positioned at the top of the assembly enabled the crews to get the custom dimensions "just right".
    One Bolt overbend using 45 degree bend fittings
  6. 6:00 am – Project completed
    An intended offset under became a vertical offset over a gravity line courtesy of the versatile One Bolt fitting and a quick thinking field crew.
    One Bolt used at Langley Highway 10 by Martech

    Value: priceless

Reference:
Bill Kerton, City of Langley
Chargehand Utility Construction Division

 
 
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